On hand to celebrate the start of production of the latest model was Mercedes CEO Dr. Dieter Zetsche as well as new manufacturing head Andreas Renschler.
Sales of the new S Class commence in the U.S. this fall. It will arrive initially in S550 guise, with more variants including high-performance AMG models, coupes and convertibles, and a plug-in hybrid to be launched within the following year.
The S Class is the single most important model for the German automaker.
This year alone, Mercedes has invested around 1 billion euros ($1.33
billion) in its Sindelfingen plant to help improve efficiency as well as
the quality of the cars being churned out.
The investments are a key pillar of Mercedes’ plan to reduce production
costs of all its plants by as much as 2 billion euros ($2.66 billion) by
the end of next year.
New technologies and processes are being utilized, such as new join
casting of aluminum alloys required for the 2014 S Class’ lightweight
components. Energy efficiency was also factor: energy consumption per
vehicle has been lowered by around 20 percent, in part through
improvements to the building engineering.
The staff have also received new training and are using a new
'pick-by-projector' system for logistics, where they pick parts by
signalling the storage unit that contains the required piece. This will
prove especially critical once additional S Class variants (six in
total) enter production.
Many of these variants, if not all, will be produced in an efficient and
flexible process on one assembly line. And the range of optional extras
is so varied that it is unlikely any S Class will be entirely identical
to another.
Courtesy of Motor Authority

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